Commercial & Manufacturing Turnaround
Company: Alcoa
Industry: Aluminum End-Products Manufacturing
Scope: $1B in Russian sales | 3 Business Units (Aerospace & Defense, Oil & Gas, Packaging) | 1 trading company | 2 plants | 15,000 employees
Role: Business Transformation Manager
Period: 11/2003 – 09/2008
Challenge:
Following a strategic acquisition of a trading company and two production sites, Alcoa’s Russian operations were facing low profitability, inconsistent pricing, siloed reporting, and poor customer experience. Production prioritized high-volume, easy-to-manufacture products over high-margin ones. Contract terms varied widely, sales forecasting was unreliable, and there was no structured customer management or unified reporting system in place.
What I led:
As Business Transformation Manager, I led the post-acquisition commercial integration across 3 business units. I drove changes in pricing, sales forecasting, customer management, and production prioritization — in collaboration with internal stakeholders and McKinsey consultants.
What I delivered:
Replaced fragmented local reports with global-aligned commercial reporting
Rolled out a web-based sales forecasting system; trained teams on weekly forecast accuracy
Introduced a customer segmentation and management program (including annual distributor conferences)
Rationalized production around high-margin, exportable products
Implemented a McKinsey-designed price pocket calculator for dynamic pricing
Standardized and simplified contract terms across customers
Business Results:
✅ 50% growth in profitability after price increases, product rationalization, and segment targeting
✅ 95% sales forecast accuracy
✅ 40% increase in working capital via inventory reduction
✅ Improved customer experience
✅ Rationalization of production capacity in the EU resulting in plant closings
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